A NEW DEGREE OF FREEDOM IN UNIVERSAL HOLDING FIXTURES
The patent-pending Octopus FlexGrid is MICADO’s next-generation flexible clamping system and an innovative solution for universal, high-precision clamping. Specifically designed for large, complex and delicate components, this advanced clamping system eliminates the limitations of traditional grid-based or geometry-dependent fixtures. Companies benefit from significantly reduced set-up times, greater process stability and a sustained increase in production efficiency.
The modular and freely configurable architecture of the Octopus FlexGrid enables rapid adaptation to a wide variety of component geometries – entirely without fixed reference points. This results in maximum flexibility in production, combined with high precision and reproducible results. Particularly in metalworking and composite production, the system ensures optimised processes, reduced cycle times and consistently high process quality.
Compared to conventional clamping concepts, set-up times can be reduced by up to 70%. This not only significantly increases productivity but also improves cost-effectiveness in the long term and enables a rapid return on investment (ROI).
Modular design. Flexible by nature
Freely positionable modules with rotatable suction cups and controlled drives enable the precise clamping of complex, large-format parts – without fixed grids or geometric restrictions.
Precision hardware. Intelligent control.
The Octopus FlexGrid combines high-precision mechanics with intelligent, intuitive software, thereby laying the foundation for fast, reproducible and reliable setup.
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Optimised for:
Large-scale composite structures for the aerospace industry
Components for the automotive industry and motorsport
Complex free-form geometries with delicate surfaces
Key technical features:
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Vertical stroke of up to 2 metres
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Positioning accuracy of up to ±0.1 mm
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Holding force up to 1,000 N per suction cup
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Controlled servo drives
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Static holding force up to 5,000 N
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Rotary platform for continuous alignment
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Designed to adapt to changing production requirements
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Suitable for dry and wet applications – IP65
Octopus FlexGrid + Hardtool
The Octopus FlexGrid is fully compatible with existing clamping and tooling solutions. Proven reference geometries are retained, whilst flexible positioning elements are integrated in a targeted manner.
Depending on the specific requirements and the underlying production process, a choice is made between active and passive universal clamping devices:
Depending on the specific requirements and the underlying production process, a choice is made between active and passive universal clamping devices:
Key technical features:
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Maximum flexibility for all applications
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Extremely short set-up and changeover times
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High precision and system robustness
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Compact, space-saving design
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Ergonomic and user-friendly operation
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Modular plug-and-play architecture
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Low maintenance requirements and rapid spare parts supply
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High cost-effectiveness and return on investment
