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Assembly Jigs
Efficient assembly jigs from professional jig construction are crucial for stable manufacturing processes, short cycle times and maximum product quality. MICADO develops customised assembly fixtures for precise component positioning, secure fixing and ergonomic assembly support – optimally designed for series production, process reliability and automated assembly in the automotive industry, aerospace technology and mechanical and plant engineering.
Why choose MICADO assembly jigs?
Customised assembly fixtures for your components and processes
Ergonomically designed for efficient working
High repeat accuracy thanks to stable clamping and guide elements
Flexible application – from manual to automated assembly
Economical design for optimal cost structure
Use of special materials such as CFRP for specific requirements
Our assembly jigs – from manual to automated
At MICADO, manual assembly devices are designed as process-relevant tools. Precise component holders, defined reference surfaces and repeatable positioning systems ensure stable component positioning throughout the entire assembly process. Clamping mechanisms and stop systems are designed for short set-up times and reproducible handling.
The ergonomic design follows workplace-related analysis parameters such as gripping space, operating force and field of vision. Variable mounting systems enable the use of one assembly fixture for different component geometries with consistent positioning accuracy.
Manual assembly devices ensure reproducible positioning, stable processes and ergonomically designed workstations in individual and series production.
Conclusion
MICADO is your specialist for tailor-made assembly fixtures in professional fixture construction, precisely tailored to your manufacturing processes. From design development to precision manufacturing and assembly to technical acceptance and commissioning on site, we deliver end-to-end solutions from a single source.
Thanks to our in-house engineering, modern measurement technology and a strong regional manufacturing network, we produce process-reliable assembly fixtures with high repeat accuracy and long-lasting quality – for applications in the automotive industry, aerospace technology and general mechanical and plant engineering.
Our assembly jigs – from manual to automated
At MICADO, manual assembly devices are designed as process-relevant tools. Precise component holders, defined reference surfaces and repeatable positioning systems ensure stable component positioning throughout the entire assembly process. Clamping mechanisms and stop systems are designed for short set-up times and reproducible handling.
The ergonomic design follows workplace-related analysis parameters such as gripping space, operating force and field of vision. Variable mounting systems enable the use of one assembly fixture for different component geometries with consistent positioning accuracy.
Manual assembly devices ensure reproducible positioning, stable processes and ergonomically designed workstations in individual and series production.
Semi-automated assembly devices combine manual assembly with automated clamping, joining or control functions. Pneumatic, electric or hydraulic actuators perform cyclical movements, while integrated sensors monitor component position, presence and process status.
The modular design allows for step-by-step automation and retrofitting of additional functions. Interfaces for control systems enable integration into higher-level production environments and ensure consistent process capability as production volumes increase.
Semi-automated assembly devices increase process stability and cycle time reliability and form a scalable basis for further automation.
MICADO develops automated assembly devices with robotics interfaces, automatic loading and unloading, and interlinked station concepts for high-volume series production. Guided tolerance chains, defined reference systems, and highly stable clamping technology ensure reproducible assembly results in continuous operation.
The fixtures are designed for continuous load, maintenance accessibility and system availability. Variant management is carried out via modular interchangeable mountings and standardised interfaces for fast product changeovers.
Automated assembly fixtures ensure highly stable series processes, short cycle times and economical line integration.
At MICADO, assembly fixtures are developed on the basis of structured requirement profiles and process-related specifications. The design takes into account material selection, stiffness calculation, repeatability and maintenance concepts. Depending on the application, aluminium, steel or fibre composite materials such as CFRP are used.
Manufacturing, pre-assembly and functional testing are carried out in-house. Commissioning includes fine-tuning the positioning systems, process approval and the handover of complete technical documentation for series production and maintenance.
Consistent engineering and manufacturing processes ensure assembly-optimised fixture systems with a high level of technical maturity and series production capability.
Conclusion:
Conventional fixtures are indispensable when the machining process requires almost full-surface clamping and/or the geometries to be clamped are very complex.
However, if this is not the case, universal fixtures can offer significant advantages and significantly strengthen the competitiveness of the manufacturing company!
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FACC (Österreich)
This is your Testimonial quote. Give your customers the stage to tell the world how great you are!
Fooke GmbH (Deutschland)
This is your Testimonial quote. Give your customers the stage to tell the world how great you are!
Sonaca (Belgien)
