TOOL & FIXTURE CONSTRUCTION

Assembly fixtures

Efficient assembly fixtures from professional tool and fixture construction are crucial for stable production processes, short cycle times, and the highest product quality.

01 · KEY FEATURES

Why assembly fixtures from MICADO?

MICADO develops custom assembly fixtures for precise component positioning, secure clamping, and ergonomic assembly support – optimally designed for series production, process reliability, and automated assembly.

Used in the automotive industry, aerospace engineering, and mechanical and plant engineering.

Customized assembly fixtures for your components and processes

Flexible application – from manual to automated assembly

Ergonomically designed for efficient work

Economical design for an optimal cost structure

High repeatability through stable clamping and guide elements

Use of special materials such as CFRP for specific requirements

References

Our assembly fixtures
from manual to automated

Depending on cycle time, batch size, and process requirements, we will work with you to select the appropriate level of automation.
Manual

At MICADO, manual assembly fixtures are designed as process-critical tools. Precise component mounts, defined reference surfaces, and high-repeatability positioning systems ensure stable component placement throughout the entire assembly process. Clamping mechanisms and stop systems are designed for short setup times and reproducible handling.

The ergonomic design follows workplace-related analysis parameters such as reach, operating force, and field of vision. Versatile mounting systems allow a single assembly fixture to be used for different component geometries while maintaining consistent positioning accuracy.

Manual assembly fixtures ensure reproducible positioning, stable processes, and ergonomically designed workstations for both small-batch and series production.
Manuelle Montagevorrichtung für die präzise Positionierung und Fixierung von Bauteilen
Semi-automated

Semi-automated assembly fixtures combine manual operation steps with pneumatically or electrically driven functions. Clamping, positioning, and securing are automated, while the component feeding is performed by the operator.

Sensors for presence and position monitoring secure every assembly step and prevent errors. Results can be documented directly and transferred to your production control system.

The result: significantly shorter cycle times and lower operating forces, combined with high flexibility for different product variants.
Teilautomatisierte Montagevorrichtung mit automatischem Spannen und manueller Bauteilzuführung
Automated

Fully automated assembly fixtures are designed as integrated stations—coordinated with robots, handling technology, and existing plant peripherals.

Feeding, positioning, joining, and testing occur in a defined sequence. Process data is captured and seamlessly documented via interfaces to the plant control system.

This allows you to achieve maximum process reliability for high-volume production—with reproducible results regardless of the operator.
Vollautomatisierte Montagevorrichtung mit Industrieroboter für automatisierte Montageprozesse
Testing & Commissioning

Every assembly fixture is measured and tested under real-world conditions at MICADO before delivery. Functionality, repeatability, and ergonomics are documented and verified.

Technical acceptance and commissioning take place on-site at your production facility—including training for your staff and fine-tuning during the ongoing process.

This ensures you receive your assembly fixture ready for use, fully secured, and completely documented from a single source.
Prüfung und Inbetriebnahme einer Montagevorrichtung unter realen Produktionsbedingungen

MICADO is your specialist for custom assembly fixtures in professional jig and fixture construction, precisely tailored to your manufacturing processes.

From design and development to precision manufacturing and assembly, all the way to technical acceptance and on-site commissioning, we provide end-to-end solutions from a single source. Thanks to our in-house engineering, modern measurement technology, and a strong regional manufacturing network, we create process-reliable assembly fixtures with high repeatability and long-lasting quality—for applications in the automotive industry, aerospace, and general mechanical and plant engineering.

"Every company has unique requirements and processes. Together with your specialists, we will find the perfect solution."

Ing. Markus Rath

Head of Mould Tools & Jigs
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